Waste Water Evaporator

Waste Water Evaporator

Thermal Water Evaporator

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Wide range with different heang sources allow our clients to choose the heang source that is economical & easily available. Our units are plug n play type which makes them easy to install & user friendly and are mainly used by industries having processing of water in their Plant like Coang, Pigment, Metal, Chemical , Laboratories, Food, Pharma industry, Packaging , Washing.

Features

  • Available in standard capacity of 20 / 45 / 90 / 170 / 300 / 500 Ltr / hr
  • Standard model up to 10 KLD
  • Custom designed models above 10 KLD
  • Available in standard 316 SS alloy as well as other more corrosion resistant alloys for long term reliable operaon for even the most corrosive applicaons.
  • Designed for high efficiency and faster evaporaon.
  • OHeaters designed with proper surface loading ensures efficient evaporaon and longer life of heaters in case of electrically operated..
  • Gas or steam operated, heang system is designed for maximum efficiency and trouble free operaon resulng in reduced fuel cost.
  • Available with world class burners to meet stringent requirement
  • Proper thermal insulaon ensures minimum heat loss and human safety.
  • Efficient controls ensures safety against heater burnouts and dry run of coil or burner
  • The level switch is interlocked with heang source at two stages for fail safe operaon.
  • A wide variety of heat sources allows end user to use the most economical heat source available.
  • Elevated heaters / heat exchanger with large volume and height between floor of evaporator tank and underside of heat exchanger is provider to minimize likelihood of solids encroaching on heat exchanger.
  • Sloped boom for easy removal of solids
  • Efficient controls ensures safety against heater burnouts and dry run of coil or burner. The level switch is interlocked with heang source at two stages for fail safe operation

From the main waste water storage tank, add water to the evaporator tank. The liquid level must be at least enough to cover the low level displacement “float” (fied in level indicator pipe). Do not overfill. If the filling is manual through gravity, one should check the level. If it is through pump in auto, it can be interlocked with your pump motor MCC. If foaming occurs adjust the fill level and/or use a defoamer. Foaming is oen mischaracterized as “boiling over”. For oily waste water, free floang oil can be removed through oil decanng pipe.Once water is filled, oil rises to top and forms layer and can be removed through decanng pipe. If the oil is emulsified(suspended homogenously in soluon) oil is removed by auto decanng (chain skimmer) Energise the system Exhaust blower is interlocked with mer and shall start automacally aer 55-60min ( inial heat-up me).Exhaust blower shall expediate the vapour removal. Once the batch is complete, remove the slurry/residues through the drain valve. The residue can be transferred to residue collecon tank through pump. Residue collecon tank is fied with specially designed external pad heaters to evaporate the balance water and the le out( sludge cake) is removed manually by scavenging. Residue can also be sun dried or dried by heat recovery from flue gas of the burner, in case of gas operated or diesel operated system. Condensate recovery is done using surface condenser. Cooling water from the cooling tower is circulated in the surface condenser and the condensate is collected in the seal pot. Further, condensate can be transferred to storage tank through pump

Condensate Recovery

While calculang the operang cost of waste water evaporator, water collected from condensate recovery should also be considered. This will give a clear idea about net opex. Condensate contains a significant amount of sensible heat that can account for about 10% to 30% of the inial heat energy contained in the steam. Feeding the boiler with high-temperature condensate can maximize boiler output because less heat energy is required to turn water into steam. When efficiently recovered and reused, it can even be possible to reduce boiler fuel needs by up to 10 to 20%. Reusing hot condensate can lead to considerable savings in terms of energy and water resources, as well as improve working condions and reduce your plant's carbon footprint. Use of the condensate As heated feedwater, by sending hot condensate back to the boiler's deaerator As pre-heat, for any applicable heang system As hot water, for cleaning equipment or other cleaning applicaon

Advanced Wastewater Evaporation Solutions by Integro Engineers

Efficient wastewater management is a cornerstone of sustainable industrial operations. Integro Engineers provides state-of-the-art solutions through advanced wastewater evaporation systems tailored to meet industry needs. These systems ensure compliance with environmental regulations while optimising resource utilisation, making them indispensable for industries aiming to achieve sustainable operations.

Cutting-edge Technology for Industrial Wastewater Evaporators

Integro’s wastewater evaporators are built using cutting-edge thermal evaporator technology, ensuring efficient and effective treatment of industrial effluents. These systems separate water from contaminants by heating the waste stream, reducing waste volume and enabling the recovery of reusable water. By employing advanced designs, Integro guarantees minimal energy consumption, seamless integration with zero liquid discharge systems, and reduced operational costs.

Key Features

  • High-efficiency thermal evaporators for wastewater treatment
  • Integration with zero liquid discharge plants
  • Durable materials designed for challenging industrial environments

Versatile Applications of Wastewater Evaporation Systems

Wastewater evaporation systems serve various industries, including pharmaceuticals, textiles, chemicals, and food processing. They are particularly critical for zero-liquid discharge plants, where every drop of water is recovered or treated. Integro’s industrial wastewater evaporators are versatile and can handle high Total Dissolved Solids (TDS) content and complex effluents.

Common Applications

  • Recycling and reuse of industrial wastewater
  • Reduction of hazardous waste volume
  • Support for zero liquid discharge systems in various industries

Why Choose Integro as Your Trusted Wastewater Evaporator Manufacturer?

Integro Engineers is a leading manufacturer of wastewater evaporators with a proven track record of delivering efficient and sustainable solutions. Focusing on quality and innovation, Integro’s systems are designed to match the most stringent industry requirements.

Why Integro?

  • Expertise in designing evaporators for wastewater treatment tailored to specific industry needs
  • Use of advanced thermal evaporator technology for enhanced efficiency
  • Strong commitment to sustainability and compliance with environmental standards
  • Comprehensive support from system design to installation and maintenance

FAQs

1. What is a wastewater evaporator, and how does it work?

A wastewater evaporator uses thermal energy to separate water from contaminants, reducing the volume of waste. It heats the wastewater until it evaporates, leaving behind concentrated solids for easy disposal.

2. Why is an industrial wastewater evaporator essential for zero-liquid discharge systems?

Industrial wastewater evaporators are integral to zero-liquid discharge systems. They help recover reusable water and minimise waste, ensuring compliance with environmental standards.

3. What industries benefit from wastewater evaporation systems?

Industries such as pharmaceuticals, chemicals, textiles, and food processing benefit significantly from wastewater evaporation systems. These industries rely on evaporators for their ability to manage complex effluents effectively.

4. How do Integro Engineers' wastewater evaporators support sustainable wastewater treatment?

Integro’s wastewater evaporators are designed to maximise water recovery and reduce waste. They align with sustainability goals while maintaining operational efficiency.

5. Which factors should I consider when selecting a wastewater evaporator manufacturer?

Key factors include the manufacturer’s expertise, the efficiency of their systems, and customisation capabilities. Additionally, energy consumption and after-sales support are crucial considerations. Integro excels in all these areas, making it a trusted choice.

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