Integro's tank pad heaters are externally fitted on the tank surface, ideal solution for the tanks where • The tanks are old and having no possibility to puncture for creating opening /fitment for conventional immersion heater. • Product is required to be heated indirectly . • Product is corrosive and can damage the immersion heater. • Greater concentration of heat in smaller area is required.
| Specification | Description |
|---|---|
| Termination Types | off and Parallel Terminators |
| Terminal Box | Weather proof IP65, LM6 construction |
| Insulation | Equipped with insulation to reduce heat loss (Ceramic fiber wool) |
| Mounting tabs | Available mounting tabs with holes and studs |
| Sheath MOC | IS2062 (CRCA) |
| Construction | Ceramic core heating element is sandwiched and compacted between two metal sheets for excellent heat transfer |
| Wattages | As per requirement. |
| Operating Voltage | 110/230/415 VAC |
| Custom Designed | Formed in arc, as per tank diameter, for better contact with tank shell |
| Earthing terminal | Provided |
Pad heaters are flexible, surface-mounted heating elements that provide direct and consistent heat to tanks, vessels, and industrial equipment. They prevent temperature fluctuations and ensure stored substances remain at the desired viscosity and temperature. Tank pad heaters offer a cost-effective and reliable thermal management solution for freeze protection or process heating.
At Integro Engineers, we specialise in high-quality pad heaters tailored to industrial applications. Our tank pad heaters are engineered to provide:
Uniform Heat Distribution: Prevents hot spots and ensures consistent temperature maintenance.
Energy Efficiency: Minimizes heat loss and optimises power consumption.
Customisable Designs: Available in various sizes and configurations to fit different tanks and applications.
Durability & Reliability: Built with high-quality materials to withstand extreme industrial conditions.
Safety Compliance: Designed to meet industry safety standards, reducing risks of overheating and fire hazards.
integro's pad heaters come with industry-leading features that enhance performance and longevity:
Flexible Construction: Conforms to different tank shapes and sizes for maximum heat transfer efficiency.
High Thermal Conductivity: Ensures rapid and even heating.
Weather-Resistant Design: Suitable for indoor and outdoor applications.
Temperature Control Integration: Can be paired with thermostats and controllers for precise temperature management.
Easy Installation & Maintenance: Simple to apply and maintain with minimal operational disruptions.
Tank pad heaters are widely used in industries requiring precise temperature control, including:
Oil & Gas: Prevents paraffin buildup, maintains viscosity, and ensures smooth flow.
Chemical Processing: Prevents crystallisation and maintains the stability of sensitive chemicals.
Food & Beverage: Keeps liquid ingredients at optimal temperatures for production processes.
Pharmaceuticals: Ensures proper consistency and storage conditions for medical solutions.
Water Treatment: Prevents freezing and ensures continuous operation in cold environments.
Prevents Freezing & Solidification: Ensures smooth operation by preventing temperature-sensitive materials from hardening.
Reduces Energy Costs: Efficient heating reduces overall power consumption.
Increases Equipment Lifespan: Maintaining stable temperatures prevents thermal stress on tanks and materials.
Improves Process Efficiency: Ensures uninterrupted industrial processes by maintaining optimal conditions.
Versatile & Customizable: Suitable for various industries and adaptable to different tank sizes.
1. What are tank pad heaters, and how do they work?
Pad heaters are surface-mounted electric heaters that provide direct heat to tanks and vessels. They generate uniform warmth to maintain consistent temperatures, prevent freezing, and ensure fluid stability.
2. What industries commonly use tank pad heaters?
Industries including oil & gas, chemicals, pharmaceuticals, food processing, and water treatment widely use pad heaters to maintain the required temperature of stored liquids and materials.
3. What safety features are included in tank pad heaters?
Integro’s pad heaters have built-in temperature controls, thermal insulation, overheat protection, and durable weather-resistant designs to ensure safe and efficient operation.