Suction Heaters

Suction Heaters

Suction/ Outflow Heaters are ideal for storage/ day tanks to draw viscous liquids / oils at a prerequisite temperature or controlled temperature. The liquid/oil coming out of the tank gets heated instantly and reduces load on the motor of the transfer pump. Fitted radically, direct immersion type or removable cartridge type (drywell type) heaters are used.

Share Products on :

 

  • Efficient Heat Transfer.
  • Ease of Installation.
  • Low maintenance.
  • Wattage as per the process requirement.
  • Thermostatic control/RTD provided for precise temperature control.
  • Low Watt Density Heaters used for longer life.
  • Heaters: Removable cartridge type heaters or direct immersion type tubular heaters.
  • Totally sealed Weather/Flame proof Terminal box.
  • Custom Built.
  • MOC : CS/SS.
  • Mating Flange (Optional).
  • Control panel (Optional).
  • Available in voltages 415/230/110V.
  • Standard Ratings available: 3, 6, 9, 12, 18, 24, 30, 36, 45, 60KW with removable Cartridge (drywell type) heating element.
  • Higher ratings available with tubular type heating elements.

 

What Are Industrial Suction Heaters? 

Industrial suction heaters are immersion-style heating systems installed inside storage tanks to heat liquid directly at the suction point. Unlike traditional heating methods that warm the entire tank, these outflow heaters focus on heating only the discharge fluid. This targeted heating approach ensures efficient energy usage while maintaining the required viscosity and flow rate. 

Integro Engineers’ industrial suction heaters provide reliable performance. They ensure that temperature-sensitive materials remain at optimal conditions during transfer, reducing the risk of blockages and maintaining process efficiency. 

Key Features of Suction Heaters 

  • Direct & Efficient Heating: Focused heating at the tank outlet reduces heat loss and optimises energy consumption. 

  • Compact & Space-Saving Design: Requires minimal installation space within the tank while delivering powerful performance. 

  • High Thermal Conductivity: Ensures uniform heat distribution and prevents localised overheating. 

  • Customizable Wattage & Temperature Control: Designed to meet specific industrial requirements. 

  • Durability & Corrosion Resistance: Constructed from high-quality materials for long-lasting performance in demanding environments. 

  • Easy Maintenance & Operation: Designed for hassle-free installation and minimal maintenance. 

Integro Engineers integrates advanced technology into industrial suction heaters, ensuring reliability and efficiency across different industrial applications. 

Applications of Industrial Suction Heaters 

Outflow heaters play a crucial role in industries where maintaining fluid temperature during discharge is essential. Common applications include: 

  • Oil & Petroleum Industry: Ensures smooth flow of crude oil, lubricants, and heavy fuel oils. 

  • Chemical Processing: Prevents solidification of high-viscosity chemicals and enhances process efficiency. 

  • Food & Beverage: Used in edible oil storage and liquid food processing. 

  • Pharmaceuticals: Maintains optimal conditions for medical-grade liquids. 

  • Asphalt & Bitumen Storage: Keeps materials at the required temperature for easy transfer. 

Integro’s industrial suction heaters are designed for adaptability, making them an ideal solution for a range of industries requiring precise heating. 

Why Choose Our Industrial Suction Heaters? 

Integro Engineers specialises in high-performance industrial suction heaters that provide superior heating efficiency and reliability. Industries trust our outflow heaters for them: 

  • Precision Heating Technology: Ensures accurate temperature control, preventing overheating or underheating. 

  • Energy Efficiency: Reduces power consumption while maximising heating performance. 

  • Custom Engineering Solutions: Available in various sizes, wattages, and configurations to meet industry-specific needs. 

  • Robust Safety Standards: Built with overheating protection, automatic temperature regulation, and durable materials. 

  • Expert Support & Consultation: Our team provides end-to-end guidance, from selection to installation and maintenance. 

By choosing Integro’s industrial suction heaters, businesses can ensure reliable and cost-effective heating solutions tailored to their operational needs. 

FAQs 

1. What is an industrial suction heater used for? 

Industrial suction heaters heat high-viscosity liquids at the tank outlet, ensuring smooth flow during discharge while minimising heat loss and energy consumption.  

2. Can suction heaters be customised for specific industrial applications? 

Integro Engineers offers outflow heaters in various configurations, including wattages, materials, and temperature control options tailored to specific industrial requirements.  

3. What safety features are included in industrial suction heaters? 

Integro’s industrial suction heaters include built-in over-temperature protection, corrosion-resistant construction, and precise temperature controls to ensure safe and efficient operation. 

4. What industries commonly use suction heaters? 

Outflow heaters are widely used in the oil & gas, chemical processing, pharmaceutical, food production, and asphalt industries, where maintaining liquid temperature during discharge is critical. 

 

Copyright © All rights reserved

Designed By Persistent Infotech