Immersion Heaters

Immersion Heaters

Immersion heaters are designed for direct contact heating of water, oils, viscous materials, solvents, process solutions and gases. Since all heat is generated within the liquid or process, virtually 100% energy efficiency is achieved. Various temperature control options permit very tight process temperature control. Basic mounting options of threaded screw plug connections, flanges or simple over-the-side designs facilitate customer installation. Products are available for heating any fluid, from plain water to corrosive solutions, highly viscous oils and for many specialized applications such as high pressure and hazardous areas. Custom engineered designs are also routinely manufactured by Integro.

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Flanged industrial immersion heaters are used for raising the temperature of fluids inside the tanks and vessels. They mate to a companion flange that is welded to a tank wall. Comprising of ANSI rated flange with tubular elements extending from the face of the flange or cartridge type heaters fitted in tubes. In addition to adherence to ve stringent industrial requirements, safety and reliability with optimized performance is the hallmark of our heaters.

  • Efficient Heat Transfer
  • Ease of installation
  • Low maintenance
  • Wattage as per the process requirement
  • Thermostatic control/RTD provided for precise temperature control.
  • Low Watt Density Heaters used for longer life.
  • MOC: MS/SS
  • Heaters: Removable cartridge type heaters or tubular heater bundles.
  • Available in voltages 415/230/110V
  • Totally sealed weather-proof terminal box.
  • Mating flange (Optional)
  • Control panel (Optional)
  • Standard Ratings available: 3, 6, 9, 12, 18, 24, 30, 36, 45KW with removable Cartridge type heating element which facilitates the replacement of faulty element externally without draining the storage tank.
  • Higher ratings for large size tanks are available in hair pin bent tubular elements welded or brazed with flanges.
  • Length: Up to 240"
  • Power ratings: Up to 2,000 KW
  • Flange material: Brass, steel, or stainless steel
  • Sheath material: Copper, Steel, Stainless Steel,Incoloy

 

Industrial Immersion Heaters – Reliable & Efficient Heating Solutions 

Industrial immersion heaters provide efficient and reliable heating solutions for various industrial applications. They are designed to be directly immersed in liquids, ensuring uniform heat distribution and rapid temperature control. Integro Engineers offers high-quality industrial immersion heaters engineered for durability, efficiency, and customisation to meet specific industry requirements. 

Key Features & Benefits of Our Industrial Immersion Heaters 

Integro’s industrial immersion heaters are built with advanced technology to ensure high performance and longevity. 

Key Features: 

  • Direct Heat Transfer: Immersed directly in the liquid for maximum efficiency. 

  • Durable Construction: Made from corrosion-resistant materials for long-lasting performance. 

  • Temperature Control: Integrated thermostats and sensors for precise temperature management. 

  • Customisable Designs: Available in various sizes, wattages, and materials to fit specific applications. 

  • Energy Efficiency: Optimized for minimal heat loss and reduced energy consumption. 

Benefits of Using Industrial Immersion Heaters: 

  • Faster heating times, improving process efficiency. 

  • Versatile applications across multiple industries. 

  • Low maintenance and easy installation. 

  • Reliable performance, ensuring process consistency. 

Applications of Industrial Immersion Heaters Across Various Industries 

Integro Engineers’ industrial immersion heaters are widely used in multiple industries, including: 

  • Oil & Gas: Heating crude oil, lubricants, and fuel storage tanks. 

  • Chemical Processing: Maintaining precise temperatures for chemical reactions and solutions. 

  • Food & Beverage: Heating liquids for processing and pasteurisation. 

  • Pharmaceuticals: Ensuring accurate temperature control for drug manufacturing. 

  • Power Generation: Heating water, steam, and fluids in boilers and industrial equipment. 

  • Metal & Automotive: Preheating oils, degreasers, and cleaning solutions for metal treatment. 

Our industrial immersion heaters are designed for safe and efficient heating in these demanding environments. 

Why Choose Integro for Your Industrial Heating Solutions? 

Integro Engineers is a trusted manufacturer of industrial immersion heaters, offering customised solutions tailored to specific industry needs. 

  • Industry Expertise: Years of experience in industrial heating technology. 

  • High-Quality Materials: Built for durability and long-term performance. 

  • Custom Solutions: Tailored heating elements to match process requirements. 

  • Energy-Efficient Designs: Reduced energy consumption for cost savings. 

  • Comprehensive Support: Expert consultation and after-sales service. 

Whether you need standard or custom industrial immersion heaters, Integro Engineers delivers top-quality solutions that enhance operational efficiency. 

Contact Us for Expert Consultation on Industrial Immersion Heaters 

Are you looking for the best industrial immersion heaters for your application? Contact Integro Engineers today for expert advice, custom solutions, and competitive pricing. Our team is ready to help you find the perfect heating solution for your industrial needs. 

FAQs 

1. What are industrial immersion heaters used for? 

By direct immersion, industrial immersion heaters heat liquids such as water, oil, chemicals, and industrial fluids, ensuring efficient and uniform heating. 

2. What types of industrial immersion heaters are available? 

Common types include flanged, screw plug, over-the-side, and circulation industrial immersion heaters, each designed for specific applications and industries. 

3. What safety features do your industrial immersion heaters include? 

Integro’s industrial immersion heaters have safety features like thermal cutoffs, over-temperature protection, and explosion-proof designs for hazardous environments. 

4. Can industrial immersion heaters be customised? 

Integro Engineers offers customised industrial immersion heaters with specific wattage, voltage, materials, and temperature controls to meet unique process requirements. 

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