FROST HEAVE, FREEZER & COLD ROOMS HEATING SOLUTIONS

Based on the self-regulating technology, the heating cables cover the entire range of heating applications in Cold/Freezer room. The self-Regulating design renders the heater burnout proof particularly at 'cross-overs' as the output will va over its entire length depending on temperature.

We offer Heating solution for

Frost Heave protection (Underfloor heating)
Fan cowling heating cable
Dip tray heating cable / heated dip tray
Freezer door heating cable
Viewing glass heating cable
Compressor body heating cable

The frost heave occurs when the ground under the cold storage freezes and expands causing faults in cold storage floor such as cracks or slope.

When a cold store is installed at ground level, its low temperature will gradually transfer through the floor into the ground beneath. If this is allowed to happen then moisture, which is naturally present in the earth, will start to freeze. As this moisture turns into ice and expands, it pushes up on the floor above, causing the cold store floor to crack and bow. This oſten results in an uneven and unsafe floor and disruption to the racking.

The floor and subfloor design includes multiple layers of concrete and insulation. Without a floor heating system, the soil temperature would fall below freezing and an ice lens would form that would cause buckling of the cold storage floor. The heating systems are designed just to apply enough energy to prevent frost from forming in the ground. The insulation makes sure that the heat is directed into the ground without impacting the temperature of the cold store above.

Design basis/Heating system confirming to IEEE standard 515.1-1995 Design parameters required: Cold Room size Insulation Type and thickness, concrete thickness Cold room Temperature: Temperature to be maintained at substra for frost heave protection = 5 degC System details: Self- regulating type heating cable, cut to length, having stranded copper bus wire for caring current, semi conductive self- limiting matrix, thermoplastic elastomer insulation, continuous conductive covering of tinned copper braid and thermoplastic outer jacket. Suitable for the minimum installation temperature of (-) 40 degC. Suitable for installation in both metallic and non -metallic conduits. Operating voltage range: 220-277V AC Junction boxes: Weatherproof IP65, for power and end terminations with double compression glands and mounting kits. Termination Kits for power and end seal termination. Control box comprising of digital temperature controller and ELMCB/RCBO of suitable rating. Sensor (RTD, PT100) for temperature sensing Installation method (method 1-heating mats) Heating Cables pre-fitted on flexible mats as per the design requirement, are laid on the cold room sub floor as per the drawing provided with the system. Junction boxes are fitted on the

  • Frost Heave protection (Underfloor heating)
  • Freezer door heating cable
  • Freezer drain Lines heating cable
  • Fan cowling heating cable
  • Viewing glass heating cable
  • Compressor body heating cable
  • Dip tray heating cable / heated dip tray
  • Safety vents heating cable
  • Fire protection Sprinklers heating cable
  • Evaporator Bends heating cable

We offer Heating solution for walls/stand and control system is fitted at nearby convenient location. Installation method (method 2) Heating cable shall be installed in a minimum 3/4" conduit within the base layer of the substrate, approximately 50mm below the insulation. Junction boxes to be located along wall or any other suitable locations as per the design requirement. Junction boxes must be accessible for wiring and other operations without removing concrete or building part. Location of junction box must be at least 50mm above finished floor. Conduit spacing: centre to centre distance between two conduits shall be 1.2m Testing: Heating cable shall be tested with the minimum 1,000 Vdc megger. This test should be performed a minimum of three times. The minimum acceptable level for the megger readings is 20 megohms, regardless of the circuit length

Freezer Door Heating Cable

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The heating cable increase the temperature of the door frame surface above 0 deg C and prevents ice formation between door and frame. The ensures the safety and door is always in openable condition

Freezer Drain Lines Heating Cable

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The heating cable increase the temperature of the door frame surface above 0 deg C and prevents ice formation between door and frame. The ensures the safety and door is always in openable condition

Compressor Body Heating Cable

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The heating cable increase the temperature of the door frame surface above 0 deg C and prevents ice formation between door and frame. The ensures the safety and door is always in openable condition

Fire Protection Sprinklers Heating Cable

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The heating cable increase the temperature of the door frame surface above 0 deg C and prevents ice formation between door and frame. The ensures the safety and door is always in openable condition

Fan Cowling heang cable

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The heating cable increase the temperature of the door frame surface above 0 deg C and prevents ice formation between door and frame. The ensures the safety and door is always in openable condition

Evaporator bend heang cable

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The heating cable increase the temperature of the door frame surface above 0 deg C and prevents ice formation between door and frame. The ensures the safety and door is always in openable condition

Dip Tray Heating cable

Water drops from evaporator coils during defrost period gets collected in dip tray . There is an ice formation in dip tray and can be prevented by using heating cable. We provide the complete heated dip tray also.

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